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Gas-Phase Filtration for Semiconductor Fabs: Choosing Chemical Media

2026-09-27 · Updated 2026-10-30

Airborne molecular contamination passes straight through HEPA filters. How it is classified, why ammonia and acids matter to wafers and electronics, and how activated carbon and impregnated media are selected.

Key points

  • HEPA filters remove particles, not gases. Molecular contaminants need chemical filtration.
  • AMC is grouped into acids, bases, condensable organics and dopants (SEMI F21), and its concentration is classified on a logarithmic scale in ISO 14644-8.
  • Acids go to alkaline-impregnated carbon, bases (ammonia, amines) to acid-impregnated carbon, organics to activated carbon, and H₂S to permanganate alumina.
  • Media and bed depth are selected from the gases, their concentrations, airflow, temperature and humidity, then checked by monitoring.

Contamination you cannot catch with a HEPA filter

A modern fab can hold its particle counts at ISO class 3 or better and still lose yield to contamination that no particle counter sees. Airborne molecular contamination (AMC) is gas-phase contamination: acids such as HCl and SO₂, bases such as ammonia and amines, organic compounds and dopants. It occurs at concentrations far too low to smell, often parts per billion or below, yet high enough to change a surface.

Gas molecules are a fraction of a nanometre across, thousands of times smaller than the particles a HEPA filter is built to catch, and they do not stick to glass fibres the way particles do. They pass through unless something adsorbs or neutralises them. That is the job of chemical filtration.

Why parts per billion matter

The first well-documented case came from lithography. In the early 1990s, IBM researchers showed that chemically amplified photoresists, which rely on a small amount of photo-generated acid, were sensitive to airborne bases. Traces of ammonia or amines neutralise the acid at the resist surface, so the top of the exposed pattern does not develop and the lines take on a T-shaped profile, known as T-topping [4]. Since then, base control has been part of every lithography area.

Acids cause a different kind of damage. They corrode metal lines, contacts and bond pads, and they attack the copper and silver in control and power electronics. Condensable organics deposit on wafers, optics and reticles, and can change how films adhere. Dopants such as boron and phosphorus compounds can shift the electrical properties of devices.

How AMC is classified

The semiconductor industry groups AMC by chemical behaviour. SEMI F21 uses four families: acids (MA), bases (MB), condensable organics (MC) and dopants (MD), and sets classes by concentration for each [2]. ISO 14644-8 gives a general method for any cleanroom: air chemical cleanliness is expressed as an ISO-ACC class N, where the concentration of a substance or group is 10ᴺ g/m³, for concentrations from 10⁰ down to 10⁻¹² g/m³ [1]. A concentration of 1 µg/m³ (10⁻⁶ g/m³) is ISO-ACC class −6.

For control rooms, data centres and electrical rooms, the reference is ANSI/ISA-71.04, which classifies how corrosive the air is from the corrosion film that grows on copper and silver coupons in 30 days [3].

ISA-71.04 severity levels by copper reactivity (30-day coupon exposure)
Severity levelCopper reactivityWhat it means
G1 Mild< 300 ÅCorrosion is not a factor in equipment reliability
G2 Moderate< 1,000 ÅEffects of corrosion are measurable and may affect reliability
G3 Harsh< 2,000 ÅHigh probability of corrosive attack
GX Severe≥ 2,000 ÅOnly specially designed and packaged equipment is expected to survive

The 2013 edition of ISA-71.04 also requires silver reactivity, and the higher of the copper and silver results sets the severity level. Higher humidity raises the corrosion rate for a given gas concentration.

Matching media to the contaminant

Chemical filters remove gases in two ways. Activated carbon adsorbs molecules physically onto its very large internal surface, which works well for most organic compounds. Small, reactive gases such as ammonia, HCl or H₂S are held only weakly by plain carbon, so the media is impregnated with a chemical that reacts with them (chemisorption) and locks them in place.

Typical media for each contaminant family
Contaminant familyExamplesMedia (Yiding grade)Mechanism
AcidsHCl, HF, SO₂, NO₂KOH-impregnated carbon (MM-9000); encapsulated grade 875Adsorption + neutralisation
BasesAmmonia, aminesPhosphoric-acid-impregnated carbon (MM-7000); encapsulated grade 147Adsorption + neutralisation
Organics / VOCsSolvents, siloxanes, odoursActivated carbon (MM-3000); encapsulated grade 853Physical adsorption
Sulfur and oxidisable gasesH₂S, SO₂Permanganate alumina (MM-1000)Oxidation

Choosing the filter format

  • Encapsulated carbon filters hold granules in nonwoven fabric for low particle shedding, which suits make-up and recirculation air in fabs.
  • Packed granular beds hold the most media for higher concentrations at low face velocity.
  • Honeycomb filters give low resistance at high airflow for low concentrations, for example in FFUs.
  • Layer or blend media when several contaminant families are present, and put a particle filter downstream of any loose granular media.

Where chemical filters go

  • Make-up air units: remove outdoor pollutants such as SO₂, NO₂ and ozone before they enter the building.
  • Recirculation paths and FFUs over sensitive tools: remove contaminants released inside the fab, such as ammonia from cleaning chemicals or acids from wet benches.
  • Tool and stocker enclosures: provide the tightest control where wafers wait between steps.
  • Control rooms and electrical rooms: keep the air within ISA-71.04 G1 to protect electronics.

Information needed for selection

Service life and removal efficiency depend entirely on site conditions. To select media and bed depth we need the target gases and their concentrations, the airflow, temperature and relative humidity, and the removal level or service life you require. Where the gas mix is unknown, air sampling at the intake or in the room is the first step, and reactivity coupons give a low-cost picture of how corrosive the air is.

Once installed, chemical filters are checked by measuring the air downstream, by exposing coupons, or by sending media samples for analysis of remaining capacity. Unlike particle filters, they give little warning through pressure drop, because media can be spent long before its resistance changes.

Frequently asked questions

Why doesn't my HEPA filter remove odours?

HEPA filters capture particles. Odours and other gases are molecules that pass through; they need activated carbon or chemical media.

How long does chemical media last?

It depends on the contaminant load. It is estimated from concentration, airflow and conditions, then confirmed by monitoring the outlet air or testing media samples.

Where are chemical filters installed?

Typically in the make-up air unit and in recirculation or FFU paths serving sensitive process areas, downstream of particle prefilters.

Can pressure drop tell me when to change chemical media?

No. Chemical media can be exhausted with almost no change in pressure drop. Use downstream monitoring, coupons or media testing instead.

References

  1. ISO 14644-8:2022. Cleanrooms and associated controlled environments. Part 8: Assessment of air cleanliness for chemical concentration (ACC). iso.org/standard/76890.html
  2. SEMI F21. Classification of Airborne Molecular Contaminant Levels in Clean Environments. SEMI.
  3. ANSI/ISA-71.04-2013. Environmental Conditions for Process Measurement and Control Systems: Airborne Contaminants. International Society of Automation.
  4. MacDonald, S. A., et al. Airborne chemical contamination of a chemically amplified resist. Proceedings of SPIE 1466, Advances in Resist Technology and Processing VIII (1991).
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